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Concentric Stranding Machine, TXJ1000/12+18+24
Concentric stranding line for manufacturing ACSR, copper and aluminum stranded conductors
Concentric Stranding Machine: Fast and Reliable Stranding Solution
Our concentric stranding machine is designed specifically for the no-back-twist stranding and pressing of circular and sector-shaped copper, aluminum, and ACSR conductors. This stranding machine boasts a sturdy frame structure that ensures high running speed, reaching up to 100m/min, with a maximum operating line speed of 500rpm, three times faster than traditional rigid stranding lines.
3-wire concentric stranding machine
1-wire concentric stranding machine
Features
- Sturdy frame structure for excellent rigidity and durability
- Fast and convenient loading with no turnover spool required
- Simple and stable tension control for precise stranding
- Automatic wire-break detection for enhanced safety
- PLC control for stable operation, reliable performance, and high automation
Specifications
| Dia. of single wire | copper: Ø 1.7~ Ø 4.5mm alumium: Ø 1.8~ Ø 5.0mm alumium alloy: Ø 1.7~ Ø 4.5mm |
| Max. stranded wire dia. | Ø 45mm |
| Stranding pitch | 40~350mm (step-less adjust) |
| Max rotating speed | 500rpm |
| Max line speed | 100m/min |
| Max rewinding speed | 150~200m/min |
| Bobbin size of cage | 1100×500×200mm |
| Rewinding pay-off | Ø600×Ø1060×H1730mm |
| Cage rotate motor | AC |
| 12 cage | 55kW |
| 18 cage | 75kW |
| 24 cage | 90kW |
Details
Pay-Off
- Pneumatic mechanical tension control for smooth payout
- Proximity switch-based metering and wire break detecti
Take-Up
- Motorized wire clamping with mechanical and electrical protection mechanisms
- Easy loading and unloading of wire bobbins
- Synchronization with the main machine for continuous tension during operation and delayed stoppage after machine shutdown
Double Wheel Capstan
- Dual-driven wheels with natural wire distribution to prevent conductor damage
- Pneumatic pressure system to prevent cable slippage during startup
- Excellent synchronization and pulling force
- Safety overload protection with pin coupling
Meter Counter
- Non-contact electronic meter counter for accurate and reliable measurements
- Mechanical meter counter included
Control System
- Siemens PLC control for smooth operation and reliable performance
- All technical parameters adjustable via the touchscreen interface, with the ability to store production process parameters
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